BENTONITE POWDER FOR FERTILIZERS

  Powder is used as coating agents  for the DAP & NPK fertilizer manufacturing    for the increase of Microbial     activities and improving the fertility of the soils.

   Bentonite Powder is used as filler.

  Bentonite Powder provides an envelop over fertilizer grains and decreases loss of fertilizers


  It seal lower bed of the soil to reduce water pollution & percolation of water


  It acts as a soli activator & turns soil to neutral & PH value remains around 7


  There is an appreciable increase in the yields of the crops due to improve soil health.


APPLICATION

Bentonite is a clay mineral predominantly consisting of the mineral Montmorillonite mixed with some related minerals like Nontronite and Beidellite. These are three-layered Aluminosilicates with molecules of water between layers. For natural Sodium Bentonite, exchangeable sodium cations are predominant, rather than other cations like calcium, magnesium etc. Similarly in Calcium Bentonite, calcium cations are predominant. In fact, in all Bentonites available in the world, the sodium variety has high swelling and gelling properties along with good viscosity and liquid limit.

The Bentonite found in the Kutch region of India is of an igneous origin. It was formed millions of years ago, possibly from the volcanic ashes falling in stagnant saline water in semi-arid conditions. Due to the natural characteristics of these particular volcanic ashes, the chemical composition of this Bentonite is somewhat different from the Bentonite available in the rest of the world. Most of these deposits are of Natural Sodium Bentonite with higher iron content, which gives them their darker colour. Due to the very fine particle size, this Bentonite shows extra-ordinary swelling capacity and bonding powers. These differences makes the Kutch Bentonite most useful in various industries throughout the world.

  IRON ORE PELLETIZATION

Natural percentage of iron is much higher in Kutch Bentonite, which is ideal in isolating iron ore pellets with the maximum percentage of iron.

  FOUNDRY APPLICATION

All cast iron, steel & malleable iron foundries are almost using Bentonite with cost efficient results. Kutch region is famous for a very good sodium Bentonite for casting industries. For continuous mould making also Kutch Bentonite is used successfully.

  WATER WELL & OIL WELL DRILLING

Less requirement of Bentonite is due to the special higher yield results in using less quantity of Bentonite for the same standard mud. The calcium Bentonite from the Kutch makes for some of the best bleaching days comparable. It is also better than any known bleaching days.

  WATER PROOFING

The Kutch Bentonite is ideal for all water proofing uses as well as environment protection utilization due to its excellent filtration loss properties.

AGRICULTURE GRANULES

Kutch Bentonite is an ideal material for agricultural protection utilization due to its natural distance between the layers and high porosity.

  ANIMAL FEED

The Kutch Bentonite is ideal to make good extrusions with lesser quantity of Bentonite because of good clumping properties.

                           FIELD OF USES:

                     OIL WELL DRILLING GRADE BENTONITE POWDER

Lubricator / thickener for drilling fluids.  Along with polymers and lignite’s for viscosity control.  Their products serve a verity of function lubricating drill bits, stabilizing well bores removing rock cuttings and improving drilling efficiency.  Drilling mud or drilling gel is a major component in the well drilling process.

 Drilling mud is crucial in the extraction of drill cuttings during the drilling process.  Bentonite when mixed with water, forms a fluid (or slurry) which is pumped through the drill stem and out through the drill bit.

 The Bentonite extracts the drill cuttings from around the bit, which are then floated to the surface.

 The drilling mud or gel also serves to cool and lubricate the drill bit as well as seal the drill holes against seepage and to prevent wall cave-ins.

 A.P.I. 13A,1993 SPECIFCATION IV

(AMERICAN PETROLEUM INSTITUTION)

 A.P.I. GRADEPARAMETERS 

Viscometer dial reading at 600 rpm. 30, minimum 45cps

Yield point/plastic viscosity ratio 3m minimum 2.5

Filterate volume 15.0cm3, maximum 13.5

Residue grater than 75 micrometers 4.0 wt.%, maximum 1.90

Moisture 10.0wt.%, maximum 9.96

 

API-13B SPECIFICATION

MOISTURE CONTENT :        15% Max as per API-13B
SIEVE ANALYSIS      :       +1.7mm-20%Max.ASTM D422

                                   +0.5mm-30%Max.ASTM D427

FILTERATE LOSS      :       18.0ml Max.

                                   API –13B ASTM D5891.

LREE SWELL            :       2Gt 24.0ml. Min.

INHIBTION                     6.5 G Min. ASTM plate test.

SODA ACTIVATION   :       4% Min.

MONTMIRILLONITE   :       85% Methyl blue test.    

  

 O.C.M.A SPECIFICATIONS (OIL COMPANIES MATERIALASSOCIATION)

 O.C.M.A. FRADE PARAMETERS

Yield m3/ton 16.o min. 22   Fluid loss ml 15.0 max.14
Moisture content% by wt. 15.0 max. 11.8
Sand content/residue% by wt.2.5 max. 1.6
Dry screen analysis through standard sieve no-100% by wt.98 min.98
Packing: in 50kgs new h.d.p.e. Export eorthy bag and 1 mt jumbo bags.

  

                     DRILLING GRADE BENTONITE POWDER

FIELD OF USES :

 It has been finely balanced and believed to give optimum result in oil well Drilling, tubewel drilling piling and grouting.  This type of Bentonite has high Gelling and swelling capacity.  Small percentage of this type of Bentonite Gives very viscos slurry and at the same time fluid loss is most satisfactory.

 Ø  YIELD: 
            
The yield of a 15 cps apparent viscosity Bentonite distilled water slurry mixed after 24hours shall be not less than 90 bbls. Per short ton (200 lbs) of Bentonite.

Ø  FLUID LOSS:
  
The api fluid loss of slurry containing 71gms of Bentonite in 100 mgs distilled water  mixed and aged 24hours shall not be greater than 15 mls.

Ø  MOISTURE CONTENT
  
The moisture of the Bentonite shall not be grather than 2.5%by weight.
 
Ø  DRY SCREEN ANALYSIS: 
  
The amount passing Through u.s.standard sieve no.100 shall be at least 98%

Ø  SAND CONTENT
           
The sand content of the Bentonite shall not be grather than 2.5% by weight.

FOUNDRY GRADE BENTONITE POWDER (SODIUM BASE)

FIELD OF USES :

METAL CASTING

Blended products to strengthen foundry sand mould for casting auto parts, farm implements, rail-cars and home appliances.

Bentonite serves as an economical bonding material in the moulding process associated with the metal casting industry.

Bentonite when mixed with foundry moulding sand, forms a pliable bond with the sand granules.  Impressions are formed into the face of the Bentonite/sand mixtures molten metal is pored into the impressions at temperatures exceeding at 2800 degree Fahrenheit.

The unique bonding characteristics of Bentonite insures the durability of the mould during these high temperatures.  Once the process is completed, the Bentonite/ sand mould can then be broken away from the castings face and reused.

 

FOUNDRY GRADE PARAMETERS

SWELLING VOLUME : 28 –32 ML /2 GM

LIQUID LIMIT         : 500-600

MESH                   : 100 SIEVE85%  PASSING, 15% RESIDUE

GEL INDEX             :70 –80

GEL TIME              : INSTANTANEOUS

Ph                       : 9 -10


 

PILLING GRADE BENTONITE POWDER

FIELD OF USES:

This type of Bentonite has proved helpful in Sealing fresh water, ponds irregation ditcnes, Reservoirs, sewage and industrial water laggons.  And govting permeable ground dam and Canalising etc.

 

SPECIFICATION
 

COLOUR                           :  Brown

P.H.VALUE                        :   8%

LIQUID LIMIT                    :   350 Minimum (However More LL up to 35o to 550 is                                                                   available)

SWELLING                        :  17%

MOISTURE CONTENT          :   10%

MESH-200 SIZE                :   90%

 


 

PELLETIZING GRADE BENTONITE POWDER (SODIUM BASE)

FIELD OF USES:

IRON ORE PELLETIZING (TACONITE PELLETIZING)

Clays to bond iron ore into pellets for steel production taconite, a low grade iron ore has been developed as an economic source for iron during processing.  The taconite is ground into a very fine powder.  The ground taconite is then mixed with small amounts of Bentonite which serves as a binder to the teconite.  This mixture is processed into balls or pellets.  The process is finished when these pellets are sintered in rotary kilns that gives the pellets a hard surface.  The taconite pellets are easy to handle at this point and can be loaded into various containers for shipment to steel mills. 

COLOUR                                         : LIGHT YELLOW

MOISTURE                                      : 12%

PhVALUE                                        : 10%

SWELLING                                      : 31%

LIQUID LIMIT                                  : 610%

GELINDEX                                       : 85%

PASSING THROUGH200MESH              : 90%

METHYLENE BLUE TEST                     : 280%

ACTIVE CLAY                                  : 87%

 

N.B. More M.B. value material is available.

Packing : in 50 kgs new h.d.p.e. Export eorthy bag and 1 mt jumbo bags.

mmodo consequat. Duis te feugfacilisi.